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Computerised

Universal Testing Machines ( Model : TUE-C )

  • Automatic Data capture, storage & graphic display.
  • Recording, storage & retrieval of results & details.
  • On line display of load & extension.
  • Fully automatic, on screen calculations based on the delivered data.
  • Out put to digital printer of test data, test results & graphs.
  • Auto detection of over load, over travel & specimen break, on detection of the above conditions, the machine is automatically switched off.
  • Load resolution - 0.01% of machine capacity for entire range.
  • Accurate and Users friendly software & all other facilities mentioned under Model : TUN.

 

Extra (Optional) Accessories such as

1. Electronic Extensometer ( Model : FEE-5 ) : Measuring range upto 5mm & resolution of 0.001mm, with two fixed gauge lengths of 25mm & 50mm. This is specially used to measure proof stress & Young's modulus values.

2. Automatic Load rate controller : While conducting any type of tensile test, it is very important to understand that the sample behaviour during test and the end results, to a great extent depend on the value and uniformity of stress rate during the test. Therefore most of the standards specify the stress rate while testing. This gives more uniform, reliable and comparable test results. Since cross section area of sample is known, required load rate for specified stress rate can be calculated. Servo based Motorized load rate controller applies automatic loading on the sample at a programmed rate of loading followed by maintaining the specified load constant for a specified time and then again load or unload at a programmed rate. Operating range is from 5% to 100% of full scale load per minute. Certain product test standards specify proof load test as above for products such as nuts / bolts / insulators etc and for such tests this accessory fitted to the machine is a must. The load rate control is achieved through a stepper motor controlled specially designed relief valve. The spring load on the spool of the relief valve increased at the set rate depending on the selected motor speed and thus rate of loading i.e. rate of increase of hydraulic system pressure is kept constant or variable as per programme given.The load rate can be controlled in the range - 3.5 kN /sec to 35 kN/sec for 1000 kN capacity machine. The minimum and maximum load rate will proportionately increase / decrease for higher / lower capacity machines i.e. for 100 kN machine it will be 0.35 kN /sec to 3.5 kN /sec.Within specified limits, the system keeps set load constant within ± 2% of the set value.

3. Straining Rate : Our machine has a hydraulic cylinder for loading the specimen. Hence the test speed can be infinitely varied by means of flow control valve (Right Hand Valve). The speed can be varied from 0 to 300 mm / min ( for Ex - 100 kN Universal Testing Machine ). We shall show current test speed on computer monitor. Operator has to operate the Right hand Valve so that the current speed approaches to the desired test speed.

Load-Stabilizer, Attachments for Brinell test, Tensile test for shouldered and threaded, Single & Double shear test, Bolts-Nuts & Washer test, Rope test, Flat Belt test, Bend-Rebend test, 180° Bend test, Pull-Out test, etc. are available.

  • Capacities from 100 kN to 2000 kN.
  • Various Computerised Models - TUE-C-100, TUE-C-200, TUE-C-400, TUE-C-600, TUE-C-1000 & TUE-C-2000.
  • Loading accuracy well within ±1% from 2% to 100% of capacity of the machine, conforms to IS:1828 / BS:1610.

Features for WinUTM Software

  • The Win UTM Software can run a variety of machanical tests, recall data from previous test & prepare testreport.
  • Menu driven software for easy of use.
  • Test Reports & Graphs can be sent directly to the printer via parallel port or USB Port.
  • Storage & retrieval of test parameters.
  • Display of load elongation (stress & strain are optional) at any instant through out the test.
  • On line display of load Vs elongation or Stress Vs Strain characteristics during conduction of test. The plot is auto scaled & displayed.
  • Selectable units (kN, kgf, lbf, mm, inch)
  • Variable sample break detection.
  • Load is indicated with a resolution of 0.01% of machine capacity for the entire measurement range of 2% to 100% of machine capacity.
  • Elongation is indicated with a resolution of 0.1 mm.
  • Provision of auto - Zeroing of Elongation at set pre-load.
  • Tare load and Reset elongation facilities available.
  • Auto - Detection of over load, over travel and specimen break. 0n detection of any of these conditions, the machine is automatically switched OFF.
  • High precision sensors and encoders used for load and elongation measurement.
  • Large storage capacity for storing data (upto 50,000 sets) on the computer.
  • Provision for calculations of parameters such as load and elongation at yield, peak load and load at break. Veld stress, Ultimate stress etc. The Parameters to be calculated are user selectable.
  • Test conditions, test data and test results are stored in a specific file based on aiiinique file structure.
  • Built in facility for printing the test results and test graph from PC, A printer copy of consolidated test results conducted on a particular date can also be obtained. Graphs of Load Vs Crosshead travel, Load Vs Time, Crosshead travel Vs Time, Load Vs Extension, Stress Vs Strain etc. are available.
  • Specific software for tensile, compression, Shear, Bend, TOR-Steel and other tests.
  • lf an Electronic Extensometer* is used, then proof stress values (from 0.1% to 1.0%) can be determined.
  • lf an Elechonic Extensometer* is used, software prompts the user to remove Extensometer as soon as proof load is crossed. After removal of Extensometer, measurement of crosshead travel by the encoder cornmences and proceeds till completion of test. A combined auto scaled graph using Extensometer and encoder is available.

Technical Specification For Computerised Versions

MODEL TUE-C-100 TUE-C-200 TUE-C-400 TUE-C-600 TUE-C-1000 TUE-C-2000
Measuring Capacity (kN) 100 200 400 600 1000 2000
Measuring Range (kN) 0 - 100 0 - 200 0 - 400 0 - 600 0 - 1000 0 - 2000
Least Count (kN) 0.01 0.02 0.04 0.06 0.1 0.2
Load Range in kN with accuracy of measurement ± 1% 2 to 100 4 to 200 8 to 400 12 to 600 20 to 1000 40 to 2000
Resolution of Piston Movement (mm) 0.1 0.1 0.1 0.1 0.1 0.1
Over all dimensions approx. (mm) 1950 x 800 x 1850 2000 x 800 x 1900 2100 x 800 x 2060 2200 x 800 x 2400 2350 x 800 x 2700 3000 x 800 x 3600
Weight approx. (kg.) 1200 1300 2100 3100 4100 8500

 

Common Specification For All Versions

MODEL TUN-C-100 TUN-C-200 TUN-C-400 TUN-C-600 TUN-C-1000 TUN-C-2000
Measuring Capacity (kN) 100 200 400 600 1000 2000
Max. Tensile Clearance at fully decended piston position (mm) 50 - 700 50 - 700 50 - 700 50 - 800 50 - 850 50 - 900
Max. Clearance for Compression Test (mm) 0 - 700 0 - 700 0 - 700 0 - 800 0 - 850 0 - 900
Distance between columns (mm) 450 500 500 600 750 850
Piston Stroke (mm) 150 200 200 250 250 300
Max. straining speed at no load (mm/min) 300 150 150 100 80 45
Power Supply 3phase 415V 50Hz AC
Total H.P. 1.5 1.5 2.5 2.5 4.0 6.5

 

Standard Accessories For All Versions

MODEL TUN-100 TUN-200 TUN-400 TUN-600 TUN-1000 TUN-2000
Pair for compression plate dia (mm) 120 120 120 120 160 220
Tension Test Jaws
For Round Specimen dia (mm) 10 - 20 10 - 20 10 - 25 10 - 25 10 - 30 20 - 40
For Round Specimen dia (mm) 20 - 30 20 – 30 25 - 40 25 - 40 30 - 50 40 - 60
For Round Specimen dia (mm) - - - 40 - 55 50 - 70 60 - 80
For Flat Specimen Thickness (mm) 0 - 10 0 - 10 0 - 15 0 - 15 0 - 22 0 - 22
For Flat Specimen Thickness (mm) 10 - 20 10 - 20 15 - 30 15 - 30 22 - 44 22 - 45
For Flat Specimen Thickness (mm) - - - - 44 - 65 45 - 70
Max. width of Flat Specimen (mm) 50 50 65 70 70 90
Transverse Test
Adjustable Roller Support of width (mm) 150 150 150 160 160 200
Diameter (mm) 30 30 30 50 50 70
With Max. adjustable clearance (mm) 450 500 500 600 800 900
Punch tops of radius (mm) 6 6 10 16 16 30
Punch tops of radius (mm) 12 12 16 22 22 40